DRUM CHIPPER
Capacity 2 TPH to 20 TPH for Wood Biomass
- • Purpose: To produce high-quality wood chips.
• Design: Heavy-duty design • Bearings: Self-aligning bearings, centered in steel housings which are bolted to the side walls of the machine.
• Feed Rollers: The feed rollers are provided with special teeth, which are surface hardened by a heat treatment process, with high wear resistance • Pneumatic Cylinders: To regulate the pressure of the upper feed rollers.
• Screen: Fitted with quick-change attachment, heavy duty screen basket for accommodation of the screen plates.
• Quick changing arrangement for counter knife.
• Integrated feed Belt Conveyor to feed wood into Chipper with inclined hopper, fitted with Magnet.
FLASH DRYER
Capacity 2 TPH to 5 TPH for Wood Biomass
- • Single or Multi Pass Cyclone Type Flash Dryer
• ID Fan will be used to suck the raw material along with the Hot Air to dry out the wet content of the raw material
• Rotary Airlock will be used to lock down the air and collect the raw material
• Hot Air Furnace will be made of Fire Bricks construction with MS supporting frames
• Adequate Grate area for perfect combustion of fuel
• Manual or Automatic Feeding available
• Complete with temperature monitor and control system
ROTARY DRYER
Capacity 2 TPH to 20 TPH for Wood Biomass
- • Rotary Drum with Single or Multi pass system
• Made from Mild Steel materials
• Internal Fins to move raw materials from feed end to discharge end
ID Fan will be used to suck the Hot Air through Rotar Dryer to remove wet content of the raw material
• Rotary Airlock will be used to lock down the air and collect the raw material at discharge end
• Hot Air Furnace will be made of Fire Bricks construction with MS supporting frames
• Adequate Grate area for perfect combustion of fuel
• Manual or Automatic Feeding available
• Complete with temperature monitor and control system
HAMMER MILL
Capacity 2 TPH to 10 TPH for Wood Biomass
- • Air Separator Unit
• Adjustable Air Intake & Spoiler
• Stone & Metal Collection Tray
• Hammer Mill
• Dynamically Balanced Rotor • Gravity Bottom Discharge
• Heavy Duty Abrasion resistant wear liners
• Access Door Each Side
• Rotor Fitted With Heavy Duty Pedestal Bearings
• Screen Carriage • Regrind Chamber • Heavy Duty Hammers
• Mounted On Fabricated Steel Frame
• Flexible Coupling with Guard
• Vibration Monitor Switch • Anti-Vibration Mount
PELLET MILL
Capacity 2 TPH to 5 TPH for Wood Biomass
- • Segmented claw for quicker die changes
• Centralized lubrication system • Automatic grease system
• Trapped key interlock
• Pellet chamber and shear pin sensors/switch
• Heavy duty cast gear case for quieter operation
• Modular gearbox design • Replaceable quill flange
• Stainless steel pellet chamber • Roll RPM Sensor
• Chamber Temperature Sensor
• IRM Pellet Mill Control Software
• Pellet Mill Health Monitoring System
• 24x7 Online Support, Remote Diagnosis & Troubleshoot Software
• Operations Analytics & Log Analysis
• Air Hoist for instant replecemnet of Die & Roller
• Fitted on Heavy Duty Fabricated and Machined Frame for Mill and Motor
HYDRAULIC MOVING FLOOR
Capacity 2 TPH to 30 TPH for Wood Biomass
- For storage and handling of raw material.
• Design: Rectangle, above ground and four side wall made with concrete civil work.
• Function: Hydraulic Moving Floor is made up of welded sections, installed inside the concrete walls, which move in reciprocating motion on the guide rails on the bottom of the floor with adjustable discharge to achieve uniform feeding into Redler Conveyor, the power comes from hydraulic power pack unit and actuators.
• Output control: Adjustable Flaps to control raw material discharge.
RIBBON MIXER
Capacity 2 TPH to 30 TPH for Wood Biomass
- • Purpose: For uniform mixing of raw materials with required moisture.
• Outlet fitted with IR Analogue Moisture Sensor
• Design: Double Helical Ribbon (Spiral) shape blades fixed upon the horizontal agitator shaft with the support of ribbon arms with minimum clearance between the outer surface of Ribbon and U shape trough of the body to achieve uniform mixing of raw materials.
• Ribbon Mixer assembled on Steel Structure at the input height of Pellet Mill.
• Agitator shaft fitted with heavy duty bearing pedestals with seal.
• High Pressure Water Pump with Piping and misting nozzles to add required moisture.
• Output control: Manual adjustable Flaps to control raw material discharge.
COUNTER FLOW PELLET COOLER
Capacity 2 TPH to 30 TPH for Wood Biomass
- • Function: For cooling of hot pellets as coming from Pellet Mill.
• Counter flow pellet cooler for efficient moisture control and low-shock tempered cooling.
• Sliding Grid discharge for pellet size 6mm and 8mm, designed to prevent pellet breakage, the pellets are ‘coaxed’ rather than forced through the discharge system, movement of pellets are extremely gentle to maintain pellet quality and minimize fines.
• The self-cleaning grids are virtually ledge free to reduce cross contamination.
MAGNETIC SEPARATOR
Capacity 2 TPH to 30 TPH for Wood Biomass
- Coming Soon
CONDITIONER
Capacity 2 TPH to 5 TPH for Wood Biomass
- Conditioner to add required moisture into raw materails
• Mounted on Pellet Mill Conditioner
• Conditioner made from Stainless Steel AISI 304 materials
• Shaft Fitted with adjustable paddles with wear resistant tips
• Water injection system
• Inspection Doors
• Both end of Shaft fitted with Heavy Duty Flange type Bearing Unit
• Feeder Shaft fitted with Vee Belt Drive Pulley
• Driven by Geared Motor
FEEDER
Capacity 2 TPH to 5 TPH for Wood Biomass
- Feeder to control constant raw materails flow into Conditioner
• Mounted on Pellet Mill Conditioner
• Screw Fidder made from Stainless Steel AISI 304 materials
• Fitted with magnet at outlet
• Both end of Shaft fitted with Heavy Duty Flange type Bearing Unit
• Feeder Shaft fitted with Chain Sprocket
• Driven by Geared Motor with variable frequency controller
STORAGE SILO
Capacity 5 Tones to 500 Tones for Wood Biomass
- Coming Soon
REDLER CONVEYOR
Capacity 2 TPH to 30 TPH for Wood Biomass
- To convey raw materials.
Designed for horizontal and inclined conveying, single chain type fitted with Rubber Flights, enclosed trough design for dust free operation, continuously driven through a Geared Motor.
BELT CONVEYOR
Capacity 2 TPH to 30 TPH for Wood Biomass
- Coming Soon
AIR CYCLONE SYSTEM
Capacity 2 TPH to 30 TPH for Wood Biomass
- Function: To extract dust from raw materials.
• Air Blower.
• Air Cyclone.
• Bag Filter.
• Interconnecting ducts and air control valve.
• Pulse Jet System with control system.
• Rotary Air Lock Valves.
TROMMEL ROTARY SCREEN
Capacity 1 TPH to 10 TPH for Wood Biomass
- For separation of oversize material and offcuts of woods and separation of oversize stones and foreign materials.
- Design: Heavy duty structural steel main frame and sub-frame assemblies provide a strong framework to support the screen basket and drive mechanism.
- Function: After the raw material discharged into loading hopper, the materials being screened along with the rotation of screen drum, the finished materials pass through the screen and fall on discharge hopper and conveyed to Moving Floor by Belt Conveyor, on the other hand the bigger and oversized materials flow forward along the direction of slop and stacked for manual handling.
SCREW FEEDER
Capacity 2 TPH to 30 TPH for Wood Biomass
- • Function: To convey raw materials
• Designed for horizontal and inclined conveying, single or multi worm screw type, enclosed and open trough design for dust free operation, continuously driven through a Geared Motor.
• Made from Stainless Steel and Mild Steel materials
PLC - HMI - AUTOMATION
Complete with Plant online diagnosis & Control System
- • Electrical cabinet with Siemens S7-XXX CPU with I/O ports and power supply
• A supervision control desk includes HMI and Auto Run/Shut down Push Buttons for control of above equipments, the supervision system receives information through the network system planned between PLC of all cubicle panels
• Touch Screen Control • Plant data set-up
• Password programming • Data reset
• Screen Pages: To select a variety of screen pages for the graphic monitoring of various parts of the plant, including live status of Plant
• On Line Monitoring & Troubleshooting: The set-up also includes the remote monitoring facility through PC, Tab and smart phones
• SMS notification • Live production status
HOW TO REACH US
Servoday Group
Ahmedabad Office:
Signature One, S. G. Highway, Makarba, Ahmedabad 380 051 (Gujarat) IndiaJamnagar Office:
Shubh-Shanti, Near Jogger's Park, Park Colony, Jamnagar 361 008 (Gujarat) India.+91-73834 10723
info@servoday.com
